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Table of Contents
Section Page
Description and Operation ................................................................................................. 1
Introduction .................................................................................................................................................. 1
General Description ..................................................................................................................................... 1
External Features ...................................................................................................................................... 2-7
PC Series .............................................................................................................................................. 2
PG/PE Series ........................................................................................................................................ 3
PJ Series ............................................................................................................................................... 4
PK Series ............................................................................................................................................... 5
PR Series .............................................................................................................................................. 6
PW Series .............................................................................................................................................. 7
Hydraulic Schematic ................................................................................................................................. 8-9
PC, PG, PE, PJ, PK and PR Series ...................................................................................................... 8
PW Series .............................................................................................................................................. 9
Graphical Schematic ................................................................................................................................. 10
Technical Specications ..............................................................................................................................11
Product Identication ................................................................................................................................. 12
Safety .................................................................................................................................. 13
Personal Safety .......................................................................................................................................... 13
Tool Safety ................................................................................................................................................. 13
Work Area Safety ....................................................................................................................................... 13
Servicing Safety ......................................................................................................................................... 13
Troubleshooting ........................................................................................................... 14-15
P Series Flow Test Kit Instructions ........................................................................................................ 16-17
Service and Maintenance............................................................................................. 18-20
External Maintenance ................................................................................................................................ 18
Service and Maintenance Procedures ....................................................................................................... 18
Fluids ......................................................................................................................................................... 18
Fluid Volume and Level .............................................................................................................................. 19
Fluid Change .............................................................................................................................................. 19
Filters ......................................................................................................................................................... 19
Purging Procedures ................................................................................................................................... 19
Return to Neutral Setting ........................................................................................................................... 20
Repair .......................................................................................................................... 21-126
PC Series Pump ................................................................................................................................... 21-36
PG/PE Series Pump ............................................................................................................................. 37-54
PJ Series Pump .................................................................................................................................... 55-72
PK Series Pump .................................................................................................................................... 73-90
PR Series Pump ................................................................................................................................. 91-108
PW Series Pump ............................................................................................................................... 109-126
Glossary of Terms .................................................................................................... 127-128
- P Series 1
- Hydrostatic Pumps 1
- Service and Repair Manual 1
- Table of Contents 3
- Section Page 3
- FOREWORD 4
- INTRODUCTION 6
- GENERAL DESCRIPTION 6
- EXTERNAL FEATURES - PC SERIES 7
- EXTERNAL FEATURES - PG SERIES 8
- EXTERNAL FEATURES - PJ SERIES 9
- EXTERNAL FEATURES - PK SERIES 10
- EXTERNAL FEATURES - PR SERIES 11
- EXTERNAL FEATURES - PW SERIES 12
- HYDRAULIC SCHEMATIC 13
- GRAPHICAL SCHEMATIC 15
- TECHNICAL SPECIFICATIONS 16
- HYDRO-GEAR 17
- SECTION 2. SAFETY 18
- SECTION 3. TROUBLESHOOTING 19
- UNIT HAS NO/LOW POWER 20
- UNIT OPERATING HOT 20
- PUMP LEAKS OIL 20
- WARNING 21
- TEST EXAMPLE: PG/PL 22
- EXTERNAL MAINTENANCE 23
- WARNING 23
- SERVICE AND MAINTENANCE 23
- PROCEDURES 23
- FLUID VOLUME AND LEVEL 24
- FLUID CHANGE 24
- PURGING PROCEDURES 24
- RETURN TO NEUTRAL SETTING 25
- REPAIR - PC SERIES PUMP 26
- PC SERIES PUMP REPAIR 28
- Figure 5. Trunnion Arm Seal 30
- REPLACEMENT OF SHOCK VALVES 31
- ASSEMBLY OF THE STANDARD OR 32
- ASSEMBLY OF THE END CAP 34
- INSTALLATION OF TRUNNION ARM 38
- ITEM LIST - PC SERIES 40
- 36 PC Series 41
- HOW TO USE THIS MANUAL 42
- GENERAL INSTRUCTIONS 42
- PG AND PE SERIES PUMP REPAIR 44
- 41PG / PE Series 46
- 42 PG / PE Series 47
- 51PG / PE Series 56
- ITEM LIST - PG AND PE SERIES 58
- 54 PG / PE Series 59
- REPAIR - PJ SERIES PUMP 60
- PJ SERIES PUMP REPAIR 62
- 59PJ Series 64
- 60 PJ Series 65
- Bearings 71
- 69PJ Series 74
- ITEM LIST - PJ SERIES 76
- 72 PJ Series 77
- REPAIR - PK SERIES PUMP 78
- PK SERIES PUMP REPAIR 80
- 77PK Series 82
- 78 PK Series 83
- 87PK Series 92
- ITEM LIST - PK SERIES 94
- 90 PK Series 95
- REPAIR - PR SERIES PUMP 96
- PR SERIES PUMP REPAIR 98
- 95PR Series 100
- 96 PR Series 101
- REMOVAL, INSPECTION AND /OR 102
- REPLACEMENT OF THE BYPASS 102
- ASSEMBLY OF STANDARD OR 103
- THRU SHAFT CHARGE PUMP 103
- REMOVAL, INSPECTION AND 103
- REMOVAL, INSPECTION AND/OR 104
- REPLACEMENT OF AUXILIARY 104
- PUMP (IF EQUIPPED) 104
- ASSEMBLY OF THE END CAP AND 105
- VALVE PLATE 105
- ASSEMBLY OF THE CYLINDER 106
- Thrust Bearing 107
- Cradle Bearings 107
- ASSEMBLY OF INPUT SHAFT 108
- REMOVAL AND INSPECTION OF 109
- TRUNNION ARM 109
- 105PR Series 110
- Kit Number 111
- ITEM LIST - PR SERIES 112
- 108 PR Series 113
- REPAIR - PW SERIES PUMP 114
- TOOLS AND TORQUES 115
- PW SERIES PUMP REPAIR 116
- REPLACEMENT OF CONTROL ARM 117
- REPLACEMENT OF FAN ASSEMBLY 117
- 113PW Series 118
- 114 PW Series 119
- ASSEMBLY OF THRUST BEARING 125
- ASSEMBLY OF SWASHPLATE AND 125
- CRADLE BEARINGS 125
- 123PW Series 128
- ITEM LIST - PW SERIES 130
- 126 PW Series 131
- GLOSSARY OF TERMS 132
- 128 P Series 133
- © 2010 HYDRO-GEAR 136
- Printed in U.S.A 136
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