Cub-cadet 7532 Manuel d'utilisateur

Naviguer en ligne ou télécharger Manuel d'utilisateur pour Matériel de jardinage Cub-cadet 7532. Cub Cadet 7532 User Manual Manuel d'utilisatio

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Page 1 - Mitsubishi Tractor

Technical Service Dept.SVC7500C.Mitsubishi Agricultural Machinery Co., Ltd.Maintenance ManualMitsubishi TractorMTD Form No. 769-03073Chassis

Page 2

1 Introduction4Two-Agent Mixture AdhesivePeople with asthma or allergy in respiratory organs shall not use these agents or work around these agents. O

Page 3 - I INTRODUCTION

5 Transmission595.3.1 Disassembly of Transmission Case Assembly (7532)1 Follow the following procedure for disassembly of transmission case assembly (

Page 4

Transmission 5602 Disassembly of Transmission Control1. Disassemble the PTO lever.2. Disassemble the HST control.PTOshaftLeverguideLHGripRearPTOl

Page 5

5 Transmission613. Disassemble the 4WD and range shift control.4. Disassemble the P/C control.RangeshiftleverRangeshiftlink4WDlink4WDleverShaftG

Page 6

Transmission 5625.3.2 Disassembly of Transmission Case Assembly(Manual Transmission Specification)1 Follow the following procedure for disassembly of

Page 7

5 Transmission634. Remove the transmission housing with removing the mounting bolts.CAUTIONWhen removing the transmission housing, take caution for th

Page 8 - 1.4 Usage of this Manual

Transmission 5645. Remove the bearing cover and PTO clutch assembly with removing the mounting bolts.6. Remove the PTO clutch.BearingsupportBearing

Page 9

5 Transmission657. Remove the pinion shaft nut.8. Remove the bearing holder.9. Remove the gear for 2WD 4WD and sub gearing.NutGZ3W24-025Bearingholder

Page 10 - 1 Introduction

Transmission 566Gear28T/33TGear19T/34TGear35TGear25TGear28TGear14T4WDshaftBearingholderSubshaftGZ3W24-028

Page 11 - Introduction 1

5 Transmission672 Disassembly of Transmission ControlRefer to 7532 transmission for disassembly of PTO lever and P/C control.1. Disassemble the main g

Page 12

Transmission 5685.4 Removal and Disassembly of Rear PTOFollow the following procedure for removal and disassembly of rear PTO after removing the link

Page 13

Introduction 15Cautionary Items for Chemical Substances• Read and follow the instructions in the label or instruction manual attached to the container

Page 14

5 Transmission692. Remove the link bracket with removing the mounting bolts. (4 bolts)3. Remove the PTO cover with removing the mounting bolts. (4 bol

Page 15

Transmission 570Gear19TGear46TGear33TPTOdriveshaft(gear10T)RearPTOshaftGear44TGZ3W24-034

Page 16 - 1.6 Standard Maintenance

5 Transmission715.5 Assembly and Installation of Rear PTO1. Clean each part and assemble.2. Make sure that snap rings and spring pins are securely ass

Page 17

Transmission 5727. Assemble liner "B" with oil groove toward gear 44T.8. Adjust the endplay shown in the drawing to be within 0.05 to 0.20mm

Page 18

5 Transmission735.6 Removal and Disassembly of MID PTOFollow the following procedure for removal and disassembly of MID PTO.1 Removal of MID PTO1. Rem

Page 19

Transmission 5745.7 Assembly and Installation of MID PTO1 Assembly of MID PTO1. Clean each part sufficiently and assemble.2. Make sure that snap rings

Page 20

5 Transmission755.8 Assembly and Installation of TransmissionFollow the procedure for removal and disassembly of transmission in the reverse order for

Page 21 - Electrical Wiring

Transmission 5762 Backlash of GearChange the spur gear with backlash exceeding the usable limit.(Unit: mm {in})3 Clearance between Shift Fork and Gear

Page 22 - (CN Coupler) (PA Coupler)

5 Transmission775.8.2 Assembly of Transmission Case Assembly (7530)1. Adjust the endplay shown in the drawing to be within 0.05 to 0.20mm {0.002 to 0.

Page 23 - (BS Coupler)

Transmission 5782. Adjust the endplay shown in the drawing to be within 0.05 to 0.20mm {0.002 to 0.008in} with liner "B".(Unit: mm {in})3. A

Page 24 - 3 Tetrahedral Sketch Drawing

1 Introduction6Electrical ShockElectrical shock occurs when faulty electric device is used or when misused.Make sure to maintain the electric devices

Page 25 - 4 Dimension

5 Transmission796 Clearance between Shift Fork and Gear grooveMeasure the clearance between the shift fork and gear groove and change if exceeding the

Page 26

Transmission 5805.9 Inspection and Adjustment of Transmission1 Change of Transmission Oil• Gear Oil:Multi STOU oil or API over class GL-4Oil Amount:

Page 27 - 5 Name of Each Part

6 Rear Axle and Brake816 Rear Axle and Brake6.1 Structure of Rear Axle and BrakeThe drive is transmitted from the pinion shaft to the axle shaft via s

Page 28

Rear Axle and Brake 6826.2 Differential Lock Pedal7532(HST drive)7530(Gear drive)ArmDifferentiallockpedalRodPlateGZ3W25-018DifferentiallockpedalPl

Page 29 - Name of Each Part 5

6 Rear Axle and Brake836.3 Control for Rear Axle and BrakeWireParkingbrakeleverBrakepedalRHBrakepedalLHAAClutchpedalClutchrodBrakerodLinkpla

Page 30 - 6Specification

Rear Axle and Brake 6846.4 Removal and Disassembly of Rear Axle and Brake1 Removal of Rear Axle AssemblyAfter removing the link, tire and fender, foll

Page 31 - Specification 6

6 Rear Axle and Brake854. Remove the differential lock link and brake link.5. Remove the axle case assembly.AxlecoverGear95TCollarAxleshaftGZ3W25-0

Page 32 - 6 Specification

Rear Axle and Brake 6862 Disassembly of Differential Case and Differential LockBrakeassemblyDifferentialshaft11TLHRearaxlecaseDifferentialshaft

Page 33 - 7 Outline

6 Rear Axle and Brake873 Disassembly of Differential Lock Control4 Disassembly of Brake ControlDifferentiallockpedalDifferentiallockpedalDifferent

Page 34

Rear Axle and Brake 6886.5 Assembly and Installation of Rear Axle and BrakeFollow the procedure for removal and disassembly of rear axle in the revers

Page 35

Introduction 17FuelAvoid physical contact and wash with soup and water if attached to the skin.Diesel OilIt is flammable.Contact of large amount or lo

Page 37 - II CHASSIS

Rear Axle and Brake 6891 Assembly of Pinion Shaft1. Adjust the liner "A" to have the distance from the pinion rear face to the differential

Page 38

6 Rear Axle and Brake905 Assembly of Rear Axle Assembly1. Assembly of Brake1) Assemble the brake disc to the axle case.2) Assemble the differential sh

Page 39

Rear Axle and Brake 6913) Turn the rod back 1/2 turn and fix with locknut.ArmRod"J"LocknutPlateSetmeasurement(128{5.04})(24{0.945})mm{i

Page 40

6 Rear Axle and Brake922. Adjustment of Differential Lock Pedal (7530-Gear drive)1) Step on the pedal and touch the pedal to the plate "A".

Page 41 - 1 Maintenance Standard

Rear Axle and Brake 6936.6 Inspection and Adjustment of Rear Axle and Brake1 Backlash1. Inspect the backlash and lateral clearance of differential cas

Page 42

6 Rear Axle and Brake946.6.1 Brake PedalInspect the clearance between bush inside diameter for the right brake pedal and brake shaft and replace the b

Page 43 - Maintenance Standard 1

Front Axle 7957Front Axle7.1 Structure and Specification of Front Axle• Center pivot reverse Elliot type is applied to the front axle.• Bevel type is

Page 44 - Designation

7 Front Axle967.2 Removal and Disassembly of Front Axle7.2.1 Removal of Front Axle AssemblyFollow the following procedure for removal of front axle as

Page 45

Front Axle 7974. Remove the power steering hydraulic hose.5. Remove the front axle assembly.6. Remove the steering cylinder.7. Remove the wheel shaft

Page 46

1 Introduction8Cautionary Items for Health• Avoid a long term or repetitive contact with oil, especially used engine oil.• Use protective clothes. Use

Page 47

7 Front Axle988. Remove the knuckle arm and final case.9. Remove the kingpin case.10. Remove the axle housing.11. Remove the pinion assembly.Reamerb

Page 48 - 1.3 List of Torque

Front Axle 79912. Remove the deferential assembly.7.2.2 Disassembly of Front Axle AssemblyFollow the following procedure to disassemble the front axle

Page 49 - 1.4 List of Sealing Compound

7 Front Axle1002. Disassemble the wheel shaft.1Reamer Bolt 2Bolt3 O-ring 4 C-ring5 Liner E 6 Bearing7 Gear 32T 8 Liner D9 C-ring 10 Wheel Shaft11 SI S

Page 50

Front Axle 71013. Disassemble the kingpin case and final case.1Drain Plug 2Bolt3Cover 4Liner G5 Bearing 6 Gear 12T7 Oil Seal 8 SI Sleeve9 Bush 10 Thru

Page 51 - GZ3W21-003

7 Front Axle1024. Disassemble the axle housing and center case.1Reamer Bolt 2Bolt3O-ring 4Gear 14T5 Liner C 6 Bearing7 Deferential Shaft 8 Cap9 Breath

Page 52 - GZ3W21-007

Front Axle 71035. Disassemble the pinion assembly.1 Bolt 2 Bracket Holder3O-ring 4Bolt5 Shim D 6 O-ring7 Nut 8 Bush9 O-ring 10 Bearing11 Bearing 12 Pi

Page 53 - GZ3W21-011

7 Front Axle1046. Disassemble the deferential assembly.1 Liner A 2 Bearing3Liner 4Liner B5 Bolt 6 Ring Gear7 Spring Pin 8 Shaft9 Washer 10 Pinion11 Si

Page 54 - GZ3W21-015

Front Axle 71057. Disassemble the knuckle arm.1 Reamer Bolt 2 Bolt3Liner F 4O-ring5 Bush 6 Knuckle ArmAdjustmentGreaseGrease543612GZ3W26-019

Page 55 - GZ3W21-019

7 Front Axle1067.3 Assembly and Installation of Front AxleFollow the procedure for removal and disassembly in the reverse order for assembly and insta

Page 56 - GZ3W21-023

Front Axle 71077.3.1 Assembly of Front Axle Assembly1 Apply lithium grease to the bush of the front and rear brackets for assembly.2 Screw and crimp t

Page 57 - GZ3W21-026

Introduction 19Cautions at Using Lift and HoistIt is very dangerous when lifting up or down the vehicle or parts. Do not work under the parts lifted w

Page 58 - GZ3W21-030

7 Front Axle1086 Installation of Deferential Case Assembly1. Adjust the backlash for pinion shaft and deferential ring gear to be within 0.25 to 0.35m

Page 59 - GZ3W21-034

Front Axle 7109(Unit: mm {in})9 Assembly of Knuckle Arm1. Adjust the clearance "F" between the knuckle arm and holder to be within 0.05 to 0

Page 60 - GZ3W21-036

7 Front Axle1107.3.2 Installation of Front Axle Assembly1 Assemble the front axle assembly to the chassis.1. Make sure that the propeller shaft and sp

Page 61

Front Axle 71117.4 Inspection and Adjustment of Front Axle7.4.1 Backlash1. Inspect the backlash for pinion gear and lateral clearance of deferential c

Page 62 - ManualMissionSpecification

7 Front Axle1123. Clearance between the holder for knuckle arm and bushInspect the clearance between the holder and bush and change the bush exceeding

Page 63 - Oillevelgauge

Steering 81138 Steering8.1 Structure of Steering8.1.1 Structure• Full hydraulic system is applied for power steering. This power steering is provided

Page 64 - GZ3W21-043

8Steering1148.1.2 Steering Unit1 Control Parts Assembly 2 Housing3 Sleeve 4 Spool5 Retaining Ring 6 Centering Spring7 Flat Spring 8 Pin9 Spring Retain

Page 65 - GZ3W21-046

Steering 81158.1.3 SpecificationValve System Open CenterLoad Effect Non-load reactionModel RU051B120F6A (Sumitomo)Mix. Temperature 95° (oil temperatu

Page 66 - "A"

8Steering1168.2 Removal and Disassembly of Steering8.2.1 Removal of SteeringFollow below for disassembly referring to Installation and Removal of Engi

Page 67 - "B"

Steering 81172. Disassemble the cylinder assembly and hose.TierodendRodendRodTierodendRodendRodCylinderassemblyHoseLSteeringunitHoseRGZ3W27-

Page 68 - GZ3W22-001

1 Introduction101.6 Standard MaintenanceHandling Vehicle in Work Area Take cautions for following items at handling vehicle in work area.• Brake the p

Page 69 - Clutch 3

8Steering1183. Disassemble the cylinder assembly.8.3 Assembly and Installation of SteeringFollow the procedure for removal and disassembly in the reve

Page 70

Steering 81198.3.2 Installation of Steering Unit Hose1. Assemble 4 units of steering hoses (T, P, L, and R) with caution not to misassemble. Tighten t

Page 71

8Steering1208.3.3 Assembly of Hydraulic Cylinder Assembly1. Adjust the steering angle on both sides to interior angle: 60° 0-2° and external angle: 5

Page 72 - Clutchpedal

Steering 81212. Relieve for approximately 3 seconds on the maximum steering angle by operating the steering wheel to left and right.3. Repeat the proc

Page 73

8Steering1225) After tightening the nut for tie rod end with torque at 44.1 to 53.9N•m {450 to 550kgf•cm, 32.5 to 39.8lbf•ft}, adjust the gap in the t

Page 74 - GZ3W22-011

Troubleshooting 91239 Troubleshooting• Causes and measures for troubles in chassis are described below.9.1 Running Operation9.2 Power SteeringConditio

Page 75

9 Troubleshooting1243. Steering action does not follow the steering operation• Damage or wear of hydraulic pump• Repair or change.• Insufficient oil a

Page 78 - GZ3W22-025

ContentsHYDRAULIC SYSTEM1 Hydraulic System ...

Page 79

Introduction 111• Use the booster cable resistant to the large electric current.• The capacity of the battery for starting vehicle and battery down mu

Page 81

Hydraulic System 111 Hydraulic System1.1 OutlineThe hydraulic system used for the lifting hitch, power steering, IND PTO (7530 Only), and HST (7532 On

Page 82 - WearAmountofRivet

1 Hydraulic System21.3 Hydraulic Circuit Diagram1 HST (7532 Only)ELoweringspeedadjustingvalveHydraulicliftControlvalveCT2EFNPTP1PT3T1UpperLow

Page 83

Hydraulic System 132 Manual Transmission (7530 Only)ELoweringspeedadjustingvalveHydraulicliftControlvalveCT2T3T4P1P2T1T2A2C1EFINDPTONPTP1PT315.2

Page 85 - HSTcase

Hydraulic System 141.4 Hydraulic Piping Diagram1 HST (7532 Only) - 1/2TPPressurepipeBPumpIPumpIISuctionpipeBSuctionpipeBSuctionpipeASuction

Page 87

Hydraulic System 15HST (7532 Only) - 2/2TPOilfilterPowersteeringunitHoseCPressurepipeHSTpipeCHSTpipeDBlockHSTpipeAOilcoolerHSTpipeBPress

Page 89 - Composition

Hydraulic System 162 Manual Transmission (7530 Only) - 1/27TPPressurepipeBPumpIPumpIISuctionpipeBSuctionpipeBSuctionpipeASuctionpipeCOilf

Page 90

1 Introduction12• Blow off the dust with compressed air. (Use the eye protectors when using the compressed air.)• Remove the dry dust with vacuum devi

Page 92

Hydraulic System 17Manual Transmission (7530 Only) - 2/2TP77ReturnpipeBHoseBPipeAGZ3W31-006

Page 93 - 5Transmission

1 Hydraulic System81.5 Hydraulic Components1.5.1 Pump1 Specifications2 Pump StructurePump I Pump IIP/C Power SteeringPump Model Gear Type Gear TypeMod

Page 94

Hydraulic System 191.5.2 Hydraulic BlockThe hydraulic block prevents the hydraulic circuit from damaging by relieving the oil when the pressure raise

Page 95 - 5.2 Transmission Control

1 Hydraulic System103 Disassembly of Hydraulic Block4 External hydraulic circuitThis block can provide on external hydraulic circuit for loader use or

Page 96

Hydraulic System 1115 Pressure Measuring MethodP(frompump)PlugsizeR=1/8PlugsizeR=1/8EF(ToHydrauliccylinder)TPressuregaugeAttachthepres

Page 97

1 Hydraulic System121.5.3 IND. PTO Valve (7530 Only)1StructureNo.PartsNo.Parts1 Bolt 2 Cover3 O-ring 4 Sleeve5 Poppet 6 Filter7 Bolt 8 Valve9 O-ring 1

Page 98 - Low speed

Hydraulic System 1131.5.4 Control Valve1Structure1. Spool ValveIt indirectly operates the unload valve and check valve.2. PoppetIt opens only when low

Page 99

1 Hydraulic System141.5.5 Position Control• P/C system (Position Control) is equipped as a lift control for 3-point hitch.• The cylinder is independen

Page 100 - 5 Transmission

Hydraulic System 1152 P/C System (Position Control)No.PartsNo.Parts1 Knob 2 Nut3 Spring Pin 4 Screw5Ring 6Washer7 Spring 8 Sleeve9 O-ring 10 O-ring11

Page 101 - Transmission 5

Introduction 113Chemical and Physical ReactionNonmetal parts suffer from hardening, softening, or cracks. For example, the rubber seal for the brake s

Page 102

1 Hydraulic System161.6 Removal and Disassembly of Hydraulic Circuit1 Disassembly of Hydraulic Pipe1. Disassemble the hydraulic pump and suction pipe.

Page 103

Hydraulic System 117Manual Transmission (7530 Only)SuctionpipeAHoseSuctionpipeBSuctionpipeCPressurepipeBJointHydraulicpumpIIJointHoseOilfil

Page 104

1 Hydraulic System182. Disassemble the steering unit and pressure pipe.HST (7532 Only)SteeringunitHoseAHydraulicpumpIHSTpipeBOilcoolerHSTpipe

Page 105

Hydraulic System 119Manual Transmission (7530 Only)ReturnpipeAPressurepipeAINDPTOvalvePipeSteeringunitHoseBHoseAHydraulicpumpIGZ3W31-015

Page 106

1 Hydraulic System202 Disassembly of Hydraulic Lift Case1. Disassemble the flow control part and piston.2. Disassemble the lift arm.PistonRodFlowcon

Page 107

Hydraulic System 1213. Disassemble the control valve and link part.BracketFeedbackarmP/CarmPACarmLinkAssemblyControlvalveBlockArmP/CarmP/Clever

Page 108

1 Hydraulic System223 Disassembly of Control Valve1. Valve Details1) Unload Valve• Unload valve spring Part No.: 21101-01215• O-ring Part No.: 95111

Page 109 - Rear PTO

Hydraulic System 1231.7 Assembly and Installation of Hydraulic Circuit1 Assembly of Control Valve1. Assembling Procedure1) Line up all the parts disas

Page 110

1 Hydraulic System242 Installation of Hitch Control Valve1. Set the clearance between the valve plate and valve body to 10mm {0.394in}.2. Make sure th

Page 111

Hydraulic System 1253. Match the punch marks of the power arm and lift shaft for assembly.4. Match the punch marks of the lift arm and lift shaft for

Page 113

2 Cautionary Items at Operation142 Cautionary Items at Operation2.1 Cautionary Items at OperationDisassembly and Removal1. Use the corresponding tools

Page 114

1 Hydraulic System264 Torque for Each Parts7777777 77795l = 40l = 30l = 40 l = 40l = 110l = 110l = 1104 places287364332210111GZ3W31-028

Page 115

Hydraulic System 1275 Assembly of Hydraulic Pipes1. Misalignment at joint by hose shall be within 2mm {0.079} on both sides of pipe.2. Apply some oil

Page 116

1 Hydraulic System286 Torque for Hydraulic Line1. HST (7532 Only)TPTP4161920211143122210111761523782118252413P, L, and R port T portGZ3W31-029

Page 117

Hydraulic System 129No. Parts Size Torque (N•m {kgf•cm, lbf•ft})1 Pump mounting nut M8 × 1.25 24.5 to 29.4 {250 to 300, 18.1 to 21.7}2, 3 Pump mountin

Page 118

1 Hydraulic System302. Manual Transmission SpecificationTP777TP41011161311431261578925P, L, and R portT portGZ3W31-030

Page 119

Hydraulic System 1317 Adjustment of Position Control LeverAdjust the nut for adjuster to stop the lift arm at 5 to 15mm {0.197 to 0.591in} before at t

Page 120

1 Hydraulic System321.8 Inspection and Adjustment of Hydraulic System1 Bush ClearanceCheck the clearance of the bush and change the ones exceeding the

Page 121 - Transmission

Troubleshooting 2332 TroubleshootingNote 1 Air suction of suction pipe1) Hydraulic performance will notably degrade.2) Unusual noise will sound in re

Page 123 - Rear Axle and Brake 6

IV ELECTRICAL EQUIPMENT

Page 124

Cautionary Items at Operation 2156. Mount C-rings for shaft and hole, as shown in the figure, toward the flat face of the C-rings to the same directio

Page 126

ContentsELECTRICAL EQUIPMENT1 Wiring Diagram...

Page 128

Wiring Diagram 111 Wiring Diagram1.1 Circuit DiagramOFFONSTARTESTLOADBATIGTERMINALPOSITIONSTARTER.sw CNNECTIONex-WBWBB-BLACKR-REDY-YELLOWL-BLUEP-PINKW

Page 129

1 Wiring Diagram21.2 Arrangement Plan - 1/2100ATemp gauge Glow plugAir heaterBatteryFuseStarter motorAlternatorHazard unitDiode (Charge lamp)Air heate

Page 130

Wiring Diagram 13Arrangement Plan - 2/2100A10A295300015ASPARELAMPHAZARDSPARE10A15APANELHEADWORKENGINESIDE()TURNLAMP10A15ALAMPTAIL()HORN()IND PTO15AL t

Page 132

Wiring Diagram 141.3 Harness Drawing1 HST (7532) - 1/2Turn lamp (L)HarnessTail lamp (L)LRLRGBGW2WB2BW2W2W2BW2LW2LW2BYGB 2BLRBBBGWBGB LR 2WBYRGW 2B 2BW

Page 134

Wiring Diagram 15HST (7532) - 2/2FETunitCombinationswitchPanelPanelRelayassemblyStarterswitchHazardunitGlowcontrolOilpressureswitchETRsolenoi

Page 135

2 Cautionary Items at Operation162.2.1 Wire1. Tighten the wiring terminal securely. 2. Repair or change the damaged or deteriorated wire immediately.3

Page 137 - 7Front Axle

Wiring Diagram 162 Manual Transmission (7530) - 1/2Turn lamp (L)HarnessTail lamp (L)DiodeLRLRGBGW2WB2BW2W2WLYRIND PTO valveIND PTO switchLYRGB 2BLRBBB

Page 139 - Front Axle 7

Wiring Diagram 17Manual Transmission (7530) - 2/2FETunitCombinationswitchPanelPanelRelayassemblyStarterswitchHazardunitGlowcontrolOilpressures

Page 141

Inspection and Adjustment 282 Inspection and Adjustment1 Start SwitchUsing the circuit tester, make sure that continuity between terminals for the sta

Page 142

2 Inspection and Adjustment93 Hazard SwitchUsing the circuit tester, make sure that continuity between terminals for the hazard switch becomes as show

Page 143

Inspection and Adjustment 2101. Adjustment of Rear PTO SwitchSet as shown in the figure.2. Adjustment of Clutch SwitchSet as shown in the figure.3. Ad

Page 144

2 Inspection and Adjustment116 Fuel GaugeUsing the circuit tester, make sure that resistant value between terminals for the fuel gauge becomes as show

Page 145

Inspection and Adjustment 2128 IND PTO Valve (7530 Only)Using the circuit tester, make sure that continuity between terminals for the IND PTO valve be

Page 146

Cautionary Items at Operation 2173. Push up the flange and pull out to disconnect the BS waterproof coupler.2.2.4 WashingDo not dash the water directl

Page 148

Mitsubishi Agricultural Machinery Co., Ltd.

Page 150

3 Tetrahedral Sketch Drawing183 Tetrahedral Sketch DrawingVehicle Frame Dimension(Unit : mm {in})ModelItem7530 7532A Full Length (with 3P) 3070 {120.9

Page 151

Dimension 4194 DimensionMounting Dimension for Farm Working MachineAxle Mounting DimensionModelAxle7530/7532Front AxleRear AxleGZ3W10-00319572755AAFF

Page 152

4 Dimension20Mounting Procedure for Three-Point LinkWhen mounting the implement to the 3-point link, set it the most appropriate position in accordanc

Page 153

Name of Each Part 5215 Name of Each PartSeatROPSPTOLeverBlinkerRangeLeverFour-wheelDriveLeverClutchPedalBatteryAlternatorTurboChargerSteeringW

Page 154

5 Name of Each Part22SteeringWheelSeatROPSPTOLeverBlinkerMainShiftLeverRangeLeverFour-wheelDriveLeverClutchPedalMeterPanelLowerCoverBonnetR

Page 155 - 8 Steering

Name of Each Part 523Operation Arrangement PlanRPMX100X100PPM2000540000012010030PCEHFCEHF203010CEHFShiftPatternHazardSwitchAirHeaterGlowLampOil

Page 156 - 8Steering

I INTRODUCTION

Page 157 - Steering 8

6 Specification246SpecificationModel 30hp GEAR 32hp HSTEngineModel K3M - DTType Water Cooling 4-Cycle DieselType of Injection Direct Injection Type

Page 158

Specification 625PTORear PTOEngine Speed rpm 540Type Independent (G) Combined (H)Shaft Size 1 to 3/8Mid PTOEngine Speed rpm 2000 (Option)Type Independ

Page 159

6 Specification26* This specification is subject to be revised in accordance with modification. FittingsLoad Weight kg {lbs} 408 {900}Vehicle Gross We

Page 160 - Steering

Outline 7277 Outline7.1 Engine ModelEngine model is die stamped on the side face of mounting part for injection pump, located on the right side of the

Page 161

8 Periodical Inspection and Maintenance List288 Periodical Inspection and Maintenance List• Refer to "Periodical Inspection and Maintenance List&

Page 162

Periodical Inspection and Maintenance List 829• Description of symbols...Perform maintenance work such as inspect, adjust, refill, or clean bef

Page 163

9 List of Refueling, Lubrication, and Water/Oil Supply309 List of Refueling, Lubrication, and Water/Oil Supply • Engine oil ...

Page 164

II CHASSIS

Page 166

ContentsCHASSIS1 Maintenance Standard ...

Page 168

Contents8 Steering...

Page 169 - Contents

Maintenance Standard 111 Maintenance Standard1.1 List of Maintenance Standard(Unit : mm {in})Item Standard Value Limit Value RemarksClutchFree play fo

Page 170

1 Maintenance Standard2(Unit : mm{in})Item Standard Value Limit Value RemarksClearance of shift forkClearance bet. main gearing fork and gear gap0.35

Page 171 - 1 Hydraulic System

Maintenance Standard 13(Unit : mm {in})Item Standard Value Limit Value RemarksAssembly of axle shaftBacklash for axle shaft bevel gear 12T and 32T0.20

Page 172 - 1.3 Hydraulic Circuit Diagram

1 Maintenance Standard41.2 List of Standard TorqueHexagon Head Bolt and NutUnit : (N•m {kgf•cm, lbf•ft})Strength ClassificationDesignation 4T 7T 8T 9T

Page 173 - Hydraulic System 1

Maintenance Standard 15Flange NutUnit : (N•m {kgf•cm, lbf•ft})Bite Type Pipe Joint Unit : (N•m {kgf•cm, lbf•ft})Strength Classification for BoltDesign

Page 174

1 Maintenance Standard6Hose JointUnit : (N•m {kgf•cm, lbf•ft})Parallel Thread Joint for PipeUnit : (N•m {kgf•cm, lbf•ft})Taper Thread Joint for PipeUn

Page 175 - 1.4 Hydraulic Piping Diagram

Maintenance Standard 17Taper Thread Pipe PlugUnit : (N•m {kgf•cm, lbf•ft})Parallel Thread ElbowUnit : (N•m {kgf•cm, lbf•ft})Designation of ThreadNo. o

Page 176

1 Maintenance Standard81.3 List of TorqueUnit : (N•m {kgf•cm, lbf•ft})Tightened Parts TorqueDouble nut for engine control lever 0.78 to 0.98 {8 to 10,

Page 177

Maintenance Standard 191.4 List of Sealing CompoundItem Sealing Compound Mating Parts Applicable PartsClutchClutch housing assemblyThreebond #1208D En

Page 178

ContentsIntroduction1 Introduction ...

Page 179

1 Maintenance Standard10SteeringSteering shaft Lithium grease Steering column Column bushGrip Threebond #1782 Tilt steering lock lever LeverItem Sea

Page 180

Installation and Removal of Engine Parts 2112 Installation and Removal of Engine Parts2.1 Removal and Disassembly of Engine AssemblyFollow the below p

Page 181

2 Installation and Removal of Engine Parts124. Remove the air cleaner hose and air cleaner.5. Remove the lower cover.6. Remove the battery.• Disconnec

Page 182 - 1.5 Hydraulic Components

Installation and Removal of Engine Parts 2138. Remove the water hose and drain the coolant from the radiator.Capacity : 5.5 L {1.5 gal}9. Remove the u

Page 183

2 Installation and Removal of Engine Parts1412. Disconnect the harness E from the following engine parts.From engine right side• Water temperature sen

Page 184

Installation and Removal of Engine Parts 21515. Loosen the drain plug and drain the transmission oil.Capacity Manual transmission specification :

Page 185

2 Installation and Removal of Engine Parts1619. Remove the cover.20. Remove the column boot.21. Remove the rear panels PH and LH.22. Remove the meter

Page 186

Installation and Removal of Engine Parts 21723. Disconnect the harness E from the following frame parts.• Connector• Hazard Unit24. Remove the harness

Page 187

2 Installation and Removal of Engine Parts1826. Remove the bolts and nuts and remove the steering assembly.27. Remove the fuel tank by removing the fo

Page 188

Installation and Removal of Engine Parts 21930. Remove the 4WD shaft.31. Disconnect the pipe for HST oil cooler.32. Hang the engine assembly with chai

Page 190

2 Installation and Removal of Engine Parts2034. Hold the lower part of the clutch housing with the stand.35. Remove the clutch housing and mounting bo

Page 191

Installation and Removal of Engine Parts 2212.2 Assembly and Installation of Engine AssemblyFollow the reverse procedure of removal and disassembly fo

Page 192

2 Installation and Removal of Engine Parts22ControlwireFootpedalLowidleGovernorleverHighidleHighidlestopperLowidlestopperControlwireHighspe

Page 193

Installation and Removal of Engine Parts 2232.3 Inspection and Maintenance1 Changing of Engine Oil • Oil Grade:Genuine oil or oil for diesel engine ca

Page 194

2 Installation and Removal of Engine Parts242 Changing of Oil Filter• First time:Change after 50 hours of operation• After second time:Change after ev

Page 195

Installation and Removal of Engine Parts 2255 Changing of Cooling Water1. Remove the bypass hose and drain the cooling water.2. Wash the radiator inte

Page 196

2 Installation and Removal of Engine Parts267 Cleaning and Changing of Fuel FilterClean it every 50 hours and change it every 200 hours.1. Position th

Page 197

Installation and Removal of Engine Parts 2273. Loosen the air vent screw "B" and when fuel with no mixture with bubbles starts coming out, t

Page 198

3Clutch283Clutch3.1 Transmission Power Train Schematic17532EngineClutchHSTunit(Maingearing)35T12T18T18T14T25T34T11T35T46T41T44T10T24T19T95T6T14T32T

Page 199

Clutch 32927530EngineClutch35T12T18T19T14T35T34T11T35T46T41T44T10T25T19T95T6T14T32T33T29T24T34T33T19T33T25T22T30T13T16T20T25T28T28T16T6TFrontwheel1s

Page 200

Introduction 111 IntroductionThis manual is prepared subject to the dealers for Cub Cadet Corporation and explains the procedures for repair and adjus

Page 201

3Clutch303.2 Structure and Specifications of Clutch1 SpecificationsModel Model / Dry Single Plate Type (Diaphragm)Facing Dimension (mm {in})(Ext. Diam

Page 202 - P, L, and R port T port

Clutch 3312Structure600660/32ReleaseshaftReleasearmReleaseleverReleasehubClutchcoverClutchdiscFlywheelPTOshaftMainshaftReleasebearingSectiona

Page 203

3Clutch323.3 Clutch ControlReleasearmClutchpedalRodGZ3W22-004

Page 204 - P, L, and R port

Clutch 3333.4 Removal and Disassembly of ClutchFollow the following procedure for removal of the clutch.1 Removal of Clutch AssemblyAfter removing the

Page 205 - 5 to 10mm {0.197 to 0.591in}

3Clutch343. Remove the sheet.4. Remove the knob and fender cover RH by removing the fixing bolts of cover.5. Remove the knob and fender cover LH by re

Page 206

Clutch 3357. Remove the sheet panel by removing the fixing bolts of sheet panel.8. Remove the rear cover by removing the fixing bolts of rear cover.9.

Page 207 - 2 Troubleshooting

3Clutch3610. Remove the support by removing the fixing bolts of the support.3 Removal of Clutch Housing Assembly1. Remove the block.1) Disconnect the

Page 208

Clutch 3374. Remove the return spring for brake pedal.5. Remove the return spring for clutch pedal.6. Remove the joint.(HST Specification)1) Remove th

Page 209 - IV ELECTRICAL EQUIPMENT

3Clutch388. Remove the neutral spring and bracket. (HST Specification)9. Remove the mounting bolt for clutch housing and remove the clutch housing ass

Page 210

Clutch 3394 Disassembly of Clutch Pedal5 Disassembly of Clutch Housing AssemblyBrakepedalRHBrakepedalLHClutchpedalRodShaftAAGZ3W22-026Manualtran

Page 211

1 Introduction21.4 Usage of this ManualThis manual describes procedures and inspection items for maintenance and adjustment of 7530 and 7532.Structure

Page 212

3Clutch403.5 Assembly and Installation of ClutchFollow the procedure for removal and disassembly in the reverse order for assembly and installation of

Page 213 - 1 Wiring Diagram

Clutch 3413 Assembly of Clutch Pedal1. After adjusting the free play of clutch pedal to 20 to 30mm {0.79 to 1.18in} with nut, lock it.3) Make sure tha

Page 214 - ( )

3Clutch423.6 Inspection and Maintenance of Clutch1 Clutch FacingInspect the contact and existence of wear, galling, and cracks and repair or change as

Page 215 - GZ3W41-003

Clutch 3433 Backlash for Main Shaft Spline and Boss Spline for Disc1. If the spline of the main shaft and disc boss is worn with step (from A to B as

Page 216

4HST444HST4.1 HST ControlFixReleaseBackwardForwardNTrunnionarmForwardstopperHSTpedalNeutralarmDamperSpeedcontrolplateBackwardstopperRearjointF

Page 217 - 1.3 Harness Drawing

HST 4454.2 Removal and Disassembly of HSTFollow the following procedure for removal and disassembly of HST.1 Removal of HST CaseRemove the HST case af

Page 218

4HST462 Removal of HST Unit1. Remove the bolt and remove the pipe.2. Remove the mounting bolts for HST unit and then remove the HST unit.HSTunitPipe

Page 219

HST 4473 Disassembly of HST Case1. Disassembly of HST CaseCAUTIONHST unit is a precision part. Do not disassemble the HST unit. Replace the entire uni

Page 220

4HST484 Disassembly of HST ControlSpeedcontrolleverSpeedcontrollinkSpeedcontrolplateSpeedcontrolarmShaftShaftBracketSpringShoeLockarmFrontjo

Page 221

HST 4494.3 Assembly and Installation of HSTFollow the procedure of removal and disassembly in the reverse order for the assembly and installation of H

Page 222

Introduction 131.5 Cautions for Safety and SanitationIntroductionThe majority of maintenance and repair work of the vehicle contains potential danger

Page 223

4HST504.4 Inspection and Adjustment of HST1 Neutral Adjustment of HST1. Position the trunnion arm to the detent valve position.2. Turn the shaft holde

Page 224

HST 4513. After adjustment, make sure the HST pedal is operable to both forward and backward sides.FixReleaseReverseForwardNTrunnionarmForwardstopp

Page 226

Transmission 5525Transmission5.1 Transmission Assembly Outline5.1.1 7532• The main transmission is forward/reverse infinitive transmission and range t

Page 227 - 12.5 to 14 {0.492 to 0.55}

5 Transmission535.1.2 7530• The main transmission is forward: 4-stage transmission and reverse: 4-stage transmission, and range transmission is 3-stag

Page 228

Transmission 5545.2 Transmission Control5.2.1 7532•Range shift• 2WD 4WD change•PTO ON/OFF01 01020304020403OFF ONRear PTOSub gearingSub gearing Fork

Page 229

5 Transmission5503NHighLowIntermediateRange shift ONONOFFOFFPTO4WDNPTO Sub gearing/2WD 4WDRear PTO MID PTO2WD 4WDRange shift GZ3W24-004

Page 230

Transmission 5565.2.2 7530•Main shift•Range shift• 2WD 4WD change•PTO ON/OFF0603050201030104020204010304030201Main shift shifter BB to BC to CA to A4W

Page 231

5 Transmission5773-41-2N2WD 4WDPTO Main shift/Range shift/2DW 4WDRear PTOForwardRange shiftBackwardMID PTO (Option)(412 {16.2})NShuttleShuttleMa

Page 232

Transmission 5585.3 Removal and Disassembly of TransmissionFollow the following procedure for removal and disassembly of transmission.1. Remove the 3-

Modèles reliés 7530

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